Inloader pallets - robust, durable and safe

Internal loader pallets from R-TECH

When perfection meets burden

The transportation of precast concrete and timber elements is not a variable variable, but an equation in which the parameters of safety, efficiency and material integrity must be uncompromisingly fixed. Conventional transportation methods often fail due to the tension between dead weight, payload requirements and the mandatory torsional rigidity. The kinetic energy acting on fragile loads during road transportation requires a passive but high-strength counter-structure. If this is not the case, the resulting stresses inevitably lead to micro-cracks or structural defects that force reworking on the construction site. Here, the Innenlader pallet acts not only as a carrier medium, but also as a highly specialized, statically relevant component of the entire logistics process.

R-TECH is committed to raising this static relevance to the level of a primary industrial standard. We view the pallet as a precision-engineered component whose specification goes beyond simply holding the load. Our inloader pallets are constructs that do not yield to the physical laws of heavy load transportation, but master them. They transfer the vertical and horizontal forces acting on them via an optimized geometry and thus ensure that the transported components retain their shape. This ensures quality assurance even before they arrive at their destination.

Innenlader range – The R-TECH quality promise

An inloader pallet is a specialized swap body design, primarily used in heavy-duty intermodal transport for the transportation of large-sized, vertically stored precast elements. The R-TECH systems effectively eliminate these potential torsional forces in order to deliver sensitive loads (such as high-precision brick walls or delicate thin-walled concrete elements) without damage, even under dynamic driving conditions. The basis for this mechanical insensitivity is the consistent use of high-strength structural steel of grade S355JR. This material offers a significantly higher yield strength than conventional structural steels, which enables a lighter construction with maximum rigidity. This precise use of materials guarantees rework-free durability in continuous operation and ensures the cost-effectiveness of the means of transport for decades.

Highest safety standards

through our own safety tests

Safety requirements are defined differently internationally. We set standards that are right. We counteract the risk of tipping in gusts of wind, damage during transportation or movement with innovative, tested systems.

Practical tests have been carried out for set-down pallets, swap-body platforms and inloader pallets, giving you the certainty that everything will run smoothly for man and material on the construction site. We at R-TECH have exclusively developed telescopic inloader pallets especially for the FAYMONVILLE PREFAMAX telescopic inloaders. Efficiency and safety are not mutually exclusive. See for yourself what our inloader pallets can do.

Proven stand safety system

Safe goods and accident prevention

Large construction site after a heavy storm, where the extreme case – the domino fall of walls onto inloader pallets – can be seen. This serial accident involving several inner loader pallets with walls continued until it hit R-TECH inner loader pallets with a support system. Our stand securing system proved itself to such an extent that not only were the goods on the pallet secured, but this accident was stopped.

Internal loader plates - Safety system

Base frames in Standard and Extra Robust

We are versatile and able to support individual concepts with special dimensions and requirements. We offer inloader pallets in 2 variants:

1. standard

  • as inloader pallet

  • Main girder made from high-strength rolled sections
  • Cross member made from closed, high-strength square steel tubes
  • a combination of stability and elasticity

Your advantage: cost-effective, proven design with optimum adaptation to the transport load for permanent, rework-free, heavy-duty use, with all necessary safety standards, with static test report

Internal loader pallets - Standard 01
Internal loader pallets - Standard 02
Internal loader pallets - Standard 03
Internal loader pallets - Standard 04

C – Side member made of standard rolled section S355 JR
I– Cross member made of standard rolled section S235 J

Our cost-effective inloader pallet is optimally adapted to the load to be transported. It is designed for long-term, rework-free, heavy-duty use and meets all the necessary safety standards.

2. extra robust

  • as internal loader pallet
  • Main girder made of high-strength, thick-walled folded steel sheets in Z or U shape
  • Cross member made from closed, high-strength square steel tubes

Your advantage: lightweight construction with maximum load-bearing capacity and torsional rigidity, EN statically tested

Inloader pallets: Extra Robust 01
Inloader pallets: Extra Robust 02

1st choice for the transportation of sensitive walls, e.g: Brick walls, thin walls, fragile walls and generally the optimum solution for robust, long-term use

Main longitudinal beams made of folded high-strength steel sheets in Z or U shape. Cross beams made of high-strength steel sheets in omega shape. Load capacity per cross member 14 tons, statically tested!

Inloader pallets: Extra Robust 03

U – Curved side member made of 12 mm sheet metal S355 JR, alternatively also from 6 mm
Ω – Cross member made of 6 mm sheet metal S 355 JR

Inloader pallets: Extra Robust 04

Z – Curved side member made of 12 mm sheet metal S355 JR, alternatively also from 6 mm
Ω – Cross member made of 6 mm sheet metal S 355 JR

Our safety standard

We are versatile and able to support individual concepts with special dimensions and requirements. We offer inloader pallets in 2 variants:

Safety pin & safety sword

To fix the transport elements to the gallows (guide trestle), we offer securing pins and securing swords as required. All R-Tech inloader pallets can be retrofitted with the support securing system.

Safety pin & safety sword 01
Safety pin & safety sword 02
Safety pin & safety sword 03

Our wedge fixation has proven itself in many years of practical use (see safety standard).

Safety pin & safety sword 04
Safety pin & safety sword 05
Safety pin & safety sword 06

Securing with stanchions

For maximum safety on complex concrete walls, we offer base frames with integrated stanchion pocket braces. Stanchions can be inserted in the required positions to stabilize the complex parts.

Stanchions
Detail stake pockets
Stanchion brace

Requirements for base frames

We have developed individual solutions to protect the load during transportation.

Requirements for base frames 01

Base frame with sheet metal base and hard rubber support / with hard rubber support on cross member

Requirements for base frames 02
Requirements for base frames 03

Base frame with overall wooden support

Requirements for base frames 04
Requirements for base frames 05

Base frame with wooden support

Requirements for base frames 06

Innovation exclusively from R-Tech

Specially developed telescopic pallet

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The innovation from R-Tech, available soon.

Our telescopic inloader range was specially developed by R-Tech for the FAYMONVILLE PREFAMAX telescopic inloaders. – Exclusively from R-Tech!
Our tried and tested load securing elements are of course also available for the telescopic pallet. Loading length: 9.5 to 13.4 meters.

Telescope

Efficient transportation option

Thanks to the modular design, all pallet variants can be transported stacked. This results in potential savings for return transports.

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Internal loader pallets from R-TECH for use in precast construction

Are you looking for an inloader pallet that adapts perfectly?

We offer you our range of telescopic inloaders. Safety and efficiency are equally important to you? We offer you the solution for precast concrete parts, together with set-down pallets and turning devices.

Would you like comprehensive information and advice? Get in touch with us. We are here for you and support you with innovative, tailor-made solutions!

Internal loader pallets from R-TECH for use in precast construction

FAQ Transport technology & load securing: Expert knowledge on inloader pallets & special constructions

Yes, our standard inloader pallets are designed to be compatible with standard inloader systems on the market (e.g. Faymonville, Langendorf). However, as we also manufacture special pallets, we will be happy to check the technical interface to your vehicle fleet for specific requirements in order to guarantee a smooth logistics process.

Absolutely. In addition to our standardized catalog range, the construction of special frames is one of our core competencies. Our engineering team develops the statically optimal solution based on your components (concrete, wood, glass or other goods). From 3D planning to production in our own steel construction plant in Austria, you receive everything from a single source.

As our products are often exposed to harsh weather conditions on construction sites, we rely on durable surface protection. Depending on customer requirements and intended use, we offer our frames hot-dip galvanized (for maximum corrosion protection in accordance with DIN EN ISO 1461) or with a high-quality industrial paint finish in your company color.

Safety comes first at R-TECH. Our products not only undergo static calculations, but also our own practical test procedures for load capacity and tipping safety. We simulate transport and loading situations to ensure that load securing is guaranteed even under extreme conditions (e.g. wind loads, cornering).

While we have a strong history in the precast concrete industry, we have successfully expanded our product range. We offer specialized swap bodies for timber construction that are designed to meet the specific requirements (protection against moisture, other pressure points) of timber wall and floor elements.

This is the great advantage of our solid steel construction: Our frames are extremely robust and can almost always be repaired in the event of damage. Instead of disposing of the entire system, damaged struts or profiles can usually be professionally replaced or repaired. This saves costs and conserves resources.

The load capacity varies depending on the model series. Our standard in-loader pallets are designed for the typical tonnages of the precast industry (often in the range of approx. 20 to 30 tons payload, depending on the total train weight). We design reinforced heavy-duty versions for extremely heavy loads. The exact working load limit (WLL) is indicated on the type plate of each frame.

As work equipment, transport racks are subject to statutory regulations (e.g. UVV in Germany or AMVO in Austria). We recommend an annual visual inspection for deformation, cracks in weld seams or corrosion by a competent person. Thanks to their solid construction, our products are extremely low-maintenance, but regular inspections ensure long-term occupational safety.

To minimize freight costs, we deliver our systems either fully assembled or partially assembled to save space (e.g. for larger quantities), depending on the model and customer requirements. In the case of partially assembled deliveries, final assembly can be carried out on site with little effort thanks to precise manufacturing and the enclosed instructions.

Yes, every R-TECH product is supplied with the necessary documentation. This includes the operating instructions, safety instructions and the declaration of conformity (CE marking), if required for the respective load handling attachment. These documents are essential for your internal risk assessment and occupational safety.

Our steel racks are a prime example of sustainable logistics. In contrast to disposable packaging or short-lived wooden structures, they are designed to last for decades. What’s more, steel is 100% recyclable without any loss of quality. This not only reduces your procurement costs in the long term, but also improves the carbon footprint of your supply chain.

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Transport technology and load securing

The R-TECH catalog

The robust frames have been tried and tested worldwide and define new safety standards for loading and transportation based on our own test procedures.